Technologies and equipment
SMD assembling
- Two SMD lines with a capacity of 140,000 components per hour
- Component size from 0.4 x 0.2 mm to 55 x 55 mm
- Maximum component height up to 20 mm
- Maximum PCB size 640 x 460 mm
- Placement accuracy 37.5 µm
- Automatic paste dispenser
- 13-zone hot air convection reflow ovens, with the ability to solder in a nitrogen environment
- The ability to work with components in matrix trays
AOI and X-ray
Automatic optical inspection
- High precision and inspection rate
- Solder quality measurement control
- Inspectable PCB’s size 50 × 50mm (min.) to ~ 430×330 мм (max.)
- Thickness 0.3 to 5 mm
- PCB Height Clearance Top Side: 30 mm, Bottom Side: 65 mm
- 20µm/Pixel FOV: 32.56×24.72, Speed<210ms/FOV
- 15µm/Pixel FOV: 24.42×18.54 Speed<190ms/FOV
X-ray inspection
- Detailed inspection of vias, through hole plating and multi-layer alignment
- BGA inspection
- LED inspection for voids
THT assembling
Two automatic wave soldering machines
- Flexible volumes and program mix
- Leaded or lead-free processes
20 working places for manual assembly
- Soldering stations Solomon, PACE, Metcal
- Automated injection molding machine controls
- Multi-piece dividers of PCBs made by the method of v-scoring and milling
Cleaning for electronic assembling
- Closed-loop system with integrated DI
- Cleaning unit with rotating spray arms in a closed circuit
- Stencil cleaning
- Line of ultrasonic cleaning baths with additional turbojet wash
Functional testing
- 8 workplaces for product testing
- In-house test equipment design
- Isolation resistance measurement
- Grounding tests
- Leakage current tests
Conformal coating and potting
Conformal coating
- Automatic line for selective coating
- Modern workplace for manual coating
- Quality control in ultraviolet light
- Work with one-component and two-component materials
Potting
- Two automatic high-performance potting machines with one- or two-component compounds
- Max. working area 3000 x 750 x 100 mm
- Accuracy +/- 0,5 mm
- Performance speed from 0.8 to 3.0 g/sec.
- Max speed 150 mm/sec.
- Two semi-automatic hermetic sealing machines with two-component silicone compounds
Assembling
- Complex product integration
- Casing and packaging
- Ultrasonic welding
- Cabling
- Printing of labels, barcodes, and QR codes
Burn-in testing, temperature and climatic testing
- Automated bench test equipment for operating time of electronic products
- Large selection of cooling and heating chambers with an operating temperature range of -80°C to 200°C
- Prommagrable environmental testing chamber
Mechanical workshop
- High precision drilling, grinding, lathe and milling
- Surface treatment
- Aluminium parts anodizing
- CNC milling with 3D-machine
- CNC machining center Phantomatic T3 with 3 controlled axes
Quality control
- Visual quality inspection at all stages of a production cycle
- Compliance with design and technical documentation
- Compliance with IPC standards
Read more about quality
Rework
- Rework of all SMD component packages
- Balling & reballing
- PCB rework on metal substrate
- Vacuum sealing
- Visual inspection
Packaging
- Automatic void-filling material machine AIRPAD
- Automatic preparation of reinforced adhesive paper masking tape
- Package welding machines
- Cutting equipment for cardboard and foamed polyethylene
- Use of antistatic materials
